At IMS, we combine the power of precision laser welding with our expertise in precision engineering. We do this to provide innovative and reliable solutions to weld microwires for the production of medical devices and medical implants.
Laser welding is the most accurate welding method available today and ensures minimal heat transfer. This method allows assembling small parts of less than 1 mm and microwires, different materials without any deformation or risk for damage of the parts. Laser welding provides consistent, reliable connections with a small heat-affected zone (HAZ). It also provides deep penetration of precise narrow welds and minimal deformation of the welded surface.
Laser welding is non-contact, meaning there is minimal to no heat damage caused to the surrounding material. This is crucial for the medical industry, where precision and product integrity are of utmost importance. It is also a process without any vibrations, without heating up the surroundings, no adding of filler material and no high forces. The high microwire weld quality and integrity make it suitable for products undergoing high-temperature sterilization. The limited heat-affected zone ensures the surrounding material is not weakened.
At IMS, we have the capability to integrate precision laser processes into our machine functionality. Thereby producing a wide range of medical devices and components with the highest precision and quality. IMS combines laser welding with the expertise of vision technology. This combination makes it easy to identify the exact locations for the micro-wire laser welding. Controlled and adjustable forces hold the parts supported by vision. Also the use of Vision in combination with laser welding of microwires instantly controls the quality of the process in real time so quality checks afterwards are not necessary.
Laser welding offers the capability for extreme small spotsizes of the weld. Creating precise means of welding in this very small welding area. This makes it ideal for creating medical devices such as pacemakers, defibrillators, hearing aids, and surgical instruments where small (micro) wires are commonly used. Vision is integrated into the process to ensure each product meets the highest standards.
IMS recognizes the importance of choosing the right laser technology for each unique application. We collaborate with a wide range of laser welding equipment suppliers to offer a variety of options. Our collaborations with different suppliers enable us to integrate a wide range of laser welding equipment. From various brands to different technological capabilities, to meet the specific needs of our customers.
It is crucial to choose the right type of laser to achieve optimal results. We have the expertise to assist you in making this decision. Our specialists can test applications with different laser types and technologies to determine the most suitable and cost-effective solutions for your production needs. Whether your focus is on speed, precision, material compatibility, or another crucial factor. IMS is here to support you in integrating the best laser welding equipment into your production line.
IMS is known for its pioneering work in state-of-the-art technology and creates solutions for complex precision production processes for the world’s leading brands. Some specific benefits why partners and customers choose IMS in the context of laser welding and production in the medical industry are:
IMS is not just a machine manufacturer in the high-end precision industry but a partner who strives to create something groundbreaking together with you. Aligning your needs with our solutions, and collaborating to shape the future of the medical industry.
