Machine architecture
At IMS, we build complex automation systems from the ground up. Every customized solution we create starts with the smallest functional building block and grows step by step into a complete, high-performance system.
Positioning before processing
It all begins with a local positioner and a local process. Together, they form a workstation: a compact, self-contained unit that performs one specific task with the highest possible precision. Multiple workstations combine to create a machine cell, and several machine cells together make up a fully automated assembly line.
This modular way of thinking is at the heart of our machine architecture. By structuring every process around independent workstations, we ensure that each step in production can reach its own optimal level of performance. The result is a system that’s not only accurate but also remarkably robust and flexible. Which is of utmost importance with automation for medical technology.
Intermittent processes
Our carriers move products through the system in an intermittent process. They stop precisely where needed for each local operation. Because every workstation has its own positioner, the accuracy of the process no longer depends on the accuracy of the transport system. Each station can operate (and can be calibrated) independently from the others.
This separation of dependencies brings major benefits
- Consistent precision as transport and processes do not influence one another
- Increased machine robustness as every part maintains its own accuracy, unaffected by its neighbors
- Workstations and modules can be serviced and calibrated off the line without affecting the rest of the system
- Workstations and modules can be easily swapped to manufacture different products
Built on a proven platform
The foundation of our modular architecture are our standard machine platforms. These platforms are proven mechanical and controls frameworks that form the basis for every customized solution we build. The platforms provide scalability and are a reliable backbone for motion control, alignment and process integration. This allows us to focus engineering efforts on the parts that truly matter.
A proven platform allows for accelerated development, reduced technical risk and consistent performance across all configurations. This applies for single workstations and multi-cell assembly lines. The standardized platform guarantees high levels of precision, repeatability and serviceability throughout the entire system.
Get started with bespoke automation for your complex projects
By building from the inside out from local positioner to a full assembly line we create automation that is smart and inherently reliable. It’s a design philosophy that keeps your production running with maximum uptime and long-term stability. Request a free Production Process Analysis to get started with robust solutions to your automation challenges.
